Top Mixing Machines for Industrial Use: Features, Prices, and Reviews

There are many different brands of mixers available out there, making it difficult to know which one is ideal for your mixing process. Some of these mixing machines have been around for years, while others are new to the market.

A better understanding of what makes a good mixer will always put you ahead of the game when purchasing these machines. One can read the mixing machine reviews online for further details.

How to choose the right mixing equipment 

Achievement

Various factors affect the performance of Industrial Mixer Machines. Primarily, the mixing process and the products to be mixed determine how efficiently the mixer will operate.

Buyers should look for mixers that meet industry requirements and standards to ensure product safety and quality. Mixers must perform a variety of mixing functions such as reducing particle size, manipulating rheology, and activating chemical reactions.

In addition, they must have high repeatability and scalability to facilitate the validation of mixing parameter choices in a variety of applications.

Speed

In terms of speed, some mixer cum blender machines can achieve a perfect blend in as little as 15 minutes. Others are designed to run at speeds of around 4,800 and 5,500 FPM. Slower speeds mean the mixer cannot generate the shear force needed to disperse and mix the product.

Over long periods, the machine can overheat because it is not running fast enough to cool itself adequately. Also, higher speeds than optimal are less effective because they consume more motor power. The size and density of the ingredients are taken into consideration when determining mixing time.

Buyers can speed up mixing time and achieve efficiency by creating recipes with similar sizes and densities of ingredients. They just need to make sure the best mixing machines are the right size for the product being processed. 

Budget

Buyers must acquire mixing equipment based on their production line and within a lucrative budget plan. Usually, most industrial mixers have a preliminary price of around 1,00,000 rupees. Some mixers are more multifaceted and thus the mixing machine prices cost upwards of 2,00,000 rupees.

In addition, buyers should be aware of the level of maintenance costs, which depend on the design of the mixer. Operational costs are minimal if maintenance is simple. The result is reduced downtime and better machine efficiency. 

Efficiency 

The efficiency of mixing equipment depends on several factors that buyers should consider when purchasing. Choosing the right horsepower is an ideal way to increase efficiency. The density of the material, the required agitator speed, and the batch volume will help buyers get the right horsepower.

In addition, mixers that have optimized processes such as loading, unloading, and cleaning have maximized efficiency. For example, buyers can load materials into the mixer faster and more easily by getting an opening cover with a large charging port.

Applicable materials 

The amount and composition of the material affect the selection of the type of mixing equipment. This includes additional items such as powders, hazardous materials, and highly viscous liquids.

First, powders require super sack handling equipment, screw augers, special raw material storage, and additional rotary valves.

Second, viscosity determines the type of pump used and the size of the pipe to start.

Also, it determines whether to use a high shear mixer or a ribbon blender. The integration of hazardous materials affects the electrical classification of the instrument and the design of the mixing tank.

Finally, the amount of material determines the number of tanks, mixers, pumps, and other accessories used in the mixing process. 

Automation

Different buyers desire different levels of automation in the machines they want to purchase for mixing purposes. Choosing a highly automated system improves consistency by eliminating human error.

Generally, the addition of raw materials and handling of the final product is influenced by the option to invest in an automated or manual mixer.

In an automated state, most of the materials are fed into the mixing system using automatic pumps and flow meters.

In contrast, mixing materials with less automation leaves most of the tasks performed manually. In particular, automation increases efficiency and improves the quality of the final product. 

Work capacity

Tipco Engineering Industrial mixers are generally large vehicles. Generally, the typical capacity for mixers varies from 100 to 10,000 liters. Usually, the buyer must calculate the size of the product and the capacity of the vessel.

The working capacity of the vessel indicates the time spent on loading, emptying, and cleaning, which results in downtime.

Thus, the batch height, vessel diameter, and volume must be considered carefully. These factors help in selecting the most appropriate mixer for the product to be mixed.

Conclusion

Generally, it is difficult to choose the right mixing equipment. Many mixing technologies overlap in function and use. As a result, a specific formulation can be achieved in more than one type of mixer at Tipco Engineering.

However, buyers should ensure that the mechanical aspects of the mixer they choose enhance the safety and efficiency of mixing.

The above guide provides a deeper understanding of the various components that must be understood before investing in mixing equipment.

Also read: Enhancing Efficiency with Mixing Machines